Vessels
Capabilities:
Provides supporting services to Clients for all areas of design, fabrication and construction.
Expert assistance in the following equipment areas:
Pressure Vessels (Crude Desalters/Slug Catcher/Storage Bullets and spheres)
Tanks – UL Storage / API 653 API 650
Columns – Vacuum / Atmospheric Crude / Amine / TEG / Trays-Packings
Reactors – FCC / CCR – Radial Flow / Down flow (HT / Hydro-desulfurization)
Filters and Coalescers
WHR (Waste Heat Recovery Modules)
Trays
Packing, Catalyst and Supports
Pressure vessel support
Pipe guides and Supports
Internal Distribution
Demisters
Drums
Heavy Wall Vessels
Vessel Internals
Reaction Furnace
Auxiliary Burners
Reduction Gas Generator
Converters
Hydrogenation Reactors
Ladders and Platforms
Lifting Requirements (rigging)
Sulfur Equipment (Converter Reactors / tanks – heated coils)
Modular Packages (Glycol, ACRU, Desulphurization etc.)
KO Vessel (12,500 PSI)
Services:
Assist in preliminary design estimates
Feasibility Studies
Equipment Cost Estimates
Assist in developing project schedules
Assist in developing equipment design criteria
Develop and/or review equipment specification and standards
Data sheet preparation
Develop Inspection Test Plans (ITP) and Test Procedures
Prepare or review equipment inquiry requisitions
Prepare or review Technical Bid Analysis
Perform machinery design audits
Coordinate acoustical simulation studies
Review supplier fabrication drawings
Witness Equipment Testing (Rotating Equipment and large Motors)
Provide project support for equipment installation and startup
BROWNFIELD: Equipment Services
Equipment revamp and rerate
Shutdowns / tie-in studies
Vessel design calculation and verification, including existing vessel wall thickness checks for new process conditions
Demolition drawings
Existing equipment nozzle load modeling and analysis versus new process conditions
Piping / Pipe Stress
Capabilities:
Identify potential technical issues and/or challenges
Confirm imports and utilization of field survey data from laser scans
Review existing and/or produce new piping material specifications
Review/Support development of fabrication and construction packages
Produce 3D model deliverables to include clash reports, isometrics, bills of materials, etc.
Create catalog items and specifications per industry and/or Client specifications and standards
Identify any potential cost impacts or scope growth relative to estimates and schedules
Provide construction support as needed
Review of Process Flow Diagrams (PFD’s) and Piping and Instrumentation Diagrams (P&ID’s)
Interpret and define requirements as per Process Flow Diagrams (PFD’s) and Piping and Instrumentation Diagrams (P&ID’s)
Provide decades of Lesson’s Learned insights to the current project scope as related to efficiency, cost effectiveness, practicality, and if doable
Development of piping fabrication and construction specifications, including insulation, inspection and testing (e.g. hydrotest) requirements
Provide oversight of the Lead Design Team’s efforts in fulfilling tasks, assuring compliance with the project procedures and applicable codes and/or standards.
Piping material requisitioning: specification, technical bid evaluation, update for award and supplier document review
Consolidation of piping bulk material take-offs (MTOs) in support of project procurement
Identification of piping tie-ins and field support locations, including site (dimensional or otherwise) surveys as required
Development of valve and special piping item specifications/data sheets/lists
Confirm deliverables associated with various project phases including front-end scoping (FEL-1, 2, and 3), detailed design, fabrication, and construction are complete
Development of piping philosophies during feasibility and material classes and specifications during later project stages (FEED and beyond); pipe support and tie-in connection (e.g. acceptable couplings versus welding) standards will also be considered
Confirm incorporation of discipline design requirements and assure technical quality, accuracy, and compliance of all assigned project discipline tasks/deliverables with project and industry standards.
Piping and equipment layout studies, including 3D model development and coordination of cable tray routing and instrument/electrical equipment/stand locations as required
Piping stress analysis and support design, in conjunction with mechanical equipment and structural design load/interfaces; system natural frequencies can also be modeled and evaluated
Services:
Provide field investigation and surveying as required
Piping layout, design and checking
Material Specifications
Provide Piping Stress analysis for piping systems, utilizing latest software
Piping design and layout, e.g. 2D and 3D
Construction Support
Project estimation and scheduling
Presentation and support of reviews
Support of Acoustic Analysis – Piping ISOs, pipe support locations & support types
Utilize advanced CAD (computer aided design) techniques, encompassing 2D and 3D software
Piping stress analysis, including pipe support design
Perform layout, design, and checking tasks from basic data, utilizing theoretical and practical design knowledge and experience.
Preparation of piping as-built documentation
Piping materials specification and requisitioning
Preparation of piping deliverables to support procurement, fabrication and installation. Deliverables include initial piping MTOs/weight take-offs (manual or 3D model download), isometrics, pipe support details, general arrangements/elevations and plot plans.
BROWNFIELD: Representative Experience
Evaluate existing piping material class evaluations versus new process conditions
